Qualities of PVC Insulated Copper Wire

Qualities of PVC Insulated Copper Wire

Electrical wiring and appliances mostly use copper wires because it is a very good conductor of electricity and broadly used in various forms and sector. PVC has its own advantages as it is safe and it’s very easy to pass electricity through it. PVC does not get heated quickly. As it is very durable and can be assembled easily and can be bend also. Although PVC copper wire is affordable and easily available. The main use of PVC wires are in electric motors and panel boards. The meaning and composition of PVC is Polyvinyl Chloride and is preferred between all types of plastic because of its main advantage that it prevents fire.

Copper PVC insulated wires

Copper PVC wires are built with strong and is highly corrosion resistant and offers dimensional accuracy. Because of its sturdy design, corrosion resistance and rust proof features it is broadly used and very popular. This happens because of highly qualified professionals that are hired by the manufacturers. Manufacturers follows strict regulations and use high quality material and metal with the latest technologies. Wires are manufactured and customized as per the requirements of customers. PVC wires are vastly used for electrical distribution and controlling them. Before releasing them into market manufacturers conduct various tests. PVC wires are completely safe, shockproof, waterproof and very flexible.

PVC wires are strong and adapt easily into all types of weather conditions. They are permanent solution and low flexible installations. Multiple strands improves the longevity of the copper wire. Single stranded copper wire is used as magnets in motors and transformers.

It is important for Indian manufacturers to match the quality of international standards. Because of high quality PVC it ensures high level optimum performance. Through Strong compound PVC it retains purity and conductivity. To make wires and cables affordable it can be made according to customers requirements. PVC wires are highly reliable and ensure smooth flow of current through the electric lines.

Advantages of copper and its wide usage

Copper is available in various forms and as copper is a good conductor of electricity it is used along with PVC coated electrical wires. These PVC coated wires are best and can perform in any environment and and give great resistance to heat, water, fluid and rough installations. Due to PVC coating it works for long time and carries low maintenance cost. PVC controls and prevents short circuits and prevents from fire. Both copper and PVC decrease the heat caused by dissipation and making it useful in energy efficient systems. PVC compound are strong but flexible to be used in any form.

Dignity cables

Benefits of bunched copper wire.

When it comes to electrical goods and appliances, copper has been the first choice by all types of electrical manufacturers. This is because copper has very high thermal and electrical conductivity. In addition to that copper has an advantage that it can be molded very easily.

Due to very high corrosion resistance and ductile strength of copper it is always preferred by all the manufacturers. However pure copper wire variety is not as ductile or malleable as one would hope it would be. Mixing other types of metals like zinc or silver they become malleable. Whenever you shop for the copper wire you will get both varieties bunched wire and solid copper wire. The bunched copper wire is made up of multiple copper strands and can bend easily. The solid wire has a single strand and is tough to bend and not easily used. The main purpose of solid wire when it is used for permanent connections and low flex applications. Some Examples are motors and transformers or for electrical wiring purposes.

Various uses of bunched copper wire and why it is beneficial?

The solid copper is much cheaper and easier to make and it will be more susceptible to corrosion. Bunched copper wire is coated with various non-conductive materials. As it is bunched wire, it consists of small gauges that can be either braided or compressed. It is much easier to install bunched wire than solid wire due to the same cross-section. These wires have better resistance powers and they become harder when you bend them. Bunched copper wire can be used for various purposes like for speakers, for headphone cables, appliances, and automobiles, etc. 

Choose the correct bunched copper wire variety in the market:

There is a variety of bunched copper wires and they are popular due to its flexibility and durability. These bunched copper wires guarantee seamless connections, allowing cables to perform without hitches. However, there are various copper wire exporters who offer bunched copper wire. You will find these types of wires in the ethernet industry and in telephones.

The only problem with the stranded wire is that they are very costly to make because they involve a complex procedure. Moreover, they may fail because of corrosion dues to capillary action and high surface areas. To buy this variety, you need to find a trustworthy manufacturer and exporter of such wires online. It is recommended that you read reviews about the products offered by such manufacturers and check their credentials. The company should supply only tested and qualitatively superior products that can be returned or exchanged if need be.

However, stranded wires have their own drawback and that is its cost. Its cost is higher because it is manufactured with various procedures. To buy these types of wires, you need to find the best manufacturer of such wires online. The very important way to trust the manufacturer is to go through reviews about the products and about the manufacturers. The company should supply only certified products and have good policies with them for customers.

Dignity Submersible Cables

Benefits of Submersible Cable

As the name suggests Submersible cables are designed to work flawlessly in water conditions. The submersible cable can be used in various places and offers great protection from all kinds of negative environmental conditions. Main usage of submersible cables is to run pumps and motors appropriately. So, these cables are perhaps the sturdiest cables available which can ensure that your electrical appliances work without disruptions underwater. They are designed to transmit electricals power in wet conditions. Because of its material i.e rubber and plastic coating which they have it becomes easy and is an advantage. This makes the wire to withstand any types of liquid material.  

Reasons to get submersible cable:

These submersible cables have main purpose to supply electric power to submersible pumps. The pumps are to be used continuous underwater and that is why they are benefited from cables. However, there are various cables but no other cables have such power to withstand humid and wet conditions for long periods. According to your usage preferences, there are various shapes and sizes of these cables. All this happens Due to its robust structure and very strong electrical and mechanical properties. 

You can use submersible cables for submersible pumps and it may also be used in various areas like for agriculture purpose, underground mining and drilling purposes. Such cables are usually produced from electrolytic copper of superior quality and they have conductors which are insulated using special Quality PVC. The outer covering has abrasion-resilient PVC compounds. These cables are useful in places where cable installation is physically challenging.

The design of submersible cables is the biggest advantage as it works effectively even in hostile and demanding work environments. The main specialty to offer a high level of safety and reliability. 

Aluminum wire is also preferred over the copper wire by the electrical goods manufacturing companies. The main disadvantage of copper is that it costs more than aluminum. When you have excessive wiring you have to spend much more money if you decide to go with copper wires. However, aluminum wiring is preferred due to its lightweight. As aluminum is a cheaper alternative to copper, aluminum wiring is that it has to be set up properly to avoid fire accidents. This is because when the current is made to pass through such wires, they expand in the process. There is a lot of expansion and contraction involved. So, chances of connections coming loose are high. When the wire gets overheated it may melt the fixtures and result in fire.

Why PVC Insulated Wires Are Necessary in Electrical Industry

Why PVC Insulated Wires Are Necessary for the Electrical Industry

PVC wires are extensively used for making cables. PVC wires are also known as polyvinyl chloride wires which are used for insulation purposes. Apart from insulation it also helps in sheathing and bedding. PVC insulation is mostly used for household wiring. Previously for household purposes, rubber insulated wires are used but it was replaced by PVC insulation. PVC wires are easier to process and they are much more cost-effective. They have a much longer life.

What makes PVC insulated wires popular?

• PVC insulated wires are highly versatile and that is the main reason why PVC insulated wires have become so popular among electrical industries. It can be easily modified with lubricants, stabilizers, and plasticizers which improve the quality and performance. After all the usage it is also important to recycle it, which is convenient and hassle-free.

• PVC has always been highly useful because they are flexible and can be used for a variety of tasks in all kinds of industries. The reason behind it is highly useful is that it can be easily softened by heating through a method which is called polymerization.

• Besides, PVC wires are also highly ductile, tough and resistant to abrasion. Other factors like it are highly resistant to rusting or abrasion or impact or weathering and are very strong which makes it very useful. It can be used for outdoor products and bears all types of fluctuating temperatures.

• PVC insulation is highly used in the cable industry while manufacturing wires and cables. Because of its resistance to fire and ease of use these wires have been most widely used for cable production. Its longevity makes these wires ideally suited for cables to be used in modern buildings. Since they will never conduct electricity, they are best suited for electrical applications.

• Although PVC insulation is full of advantages like they are very much safe for use. PVC complies with all regulations and safety standards.

• Because the PVC insulation is cost-friendly it is preferred for home products and primarily because of its capability of resistance to fire. Their costs are as low as materials for production are easily available than most other natural resources. Since they last long, they do not have to be replaced very often, thereby allowing buyers to enjoy cost savings.

In this way, PVC insulated wires are preferred by buyers for making goods in a variety of industries. As they themselves do not conduct electrical current, they are perfect for use by electrical industries for making insulated wires and cables.

6 common electrical problems and solutions

6 Common Electrical Problems & Solutions.

1. Overlamping

Overlamping is when a light fixture has a bulb with a higher wattage than the fixture is designed for

What it means: A light fixture has a bulb with a higher wattage than the fixture is designed for.

Danger level: High. The bulb’s intense heat can scorch or melt the socket and insulation on the fixture’s wires, which increases the risk of arcing — sparks that jump through the air from one wire to another — a chief cause of electrical fires. The damage to socket and wires remains even after the bulb has been removed.

Solution: Stay within the wattage limit listed on all light fixtures made since 1985. For older, unmarked fixtures, use only 60-watt bulbs or smaller.

2. Uncovered Junction Box

Uncovered junction boxes increase the risk of wire damage and shock

What it means: Because a junction box houses the splices where wires are connected to one another, a person could inadvertently damage the wires or get a shock.

Danger level: Minimal, as long as wires aren’t within reach.

Solution: Spend a few cents to buy a new cover and install it with the screws provided.

3. Lights Flicker When It’s Windy

Lights flicker when it’s windy because frayed wiring causes a short whenever the cables move

What it means: Frayed wiring in the Weatherhead (the outdoor fitting where overhead cables from the power line coming into the house) is causing a short whenever the cables move.

Danger level: High. Aside from the annoyance, the frayed wiring can arc and start a fire.

Solution: Contact the electric utility, which may replace the Weatherhead at no charge.

4. Too Few Outlets

Not enough outlets mean you’re likely to rely on extension cords and power strips

What it means: Heavy reliance on extension cords and power strips.

Danger level: Minimal, as long as you use heavy-duty extension cords, 14-gauge or thicker. (The thicker the wire, the lower the gauge number.) Undersize extension cords (16-gauge or smaller) can overheat and ignite a fire if loads are too heavy.

Solution: Add more outlets. Expect to pay an electrician per first-floor outlet and double that for second-floor work. (There will likely be a minimum charge.) This work requires cutting holes in walls and ceilings to snake the wires. Some electricians will patch the holes; others leave the patching to you.

5. Overwired Panel

Overwired panels contain more circuits than they are rated to handle

What it means: The panel contains more circuits than it’s rated to handle, because too many single-pole breakers (one circuit) have been replaced with tandem breakers (two circuits) in one slot. (Tandem breakers aren’t the same as high-amp double-pole breakers, which take up two slots with one circuit.) A label on each panel specifies how many circuits the panel can accommodate.

Danger level: Minimal. It may become an issue when the house is being sold and an inspector looks inside the panel.

Solution: Add a subpanel with a few extra slots, or, if you’re planning major home improvements, replace the existing panel with a larger model.

6. Aluminum Wiring

Popular in the 1960s and ’70s, unsafe aluminum wiring is a cheap substitute for copper

What it means: You have a type of wiring, used in the 1960s and ’70s as a cheap substitute for copper, that is no longer considered safe.

Danger level: High Aluminum corrodes when in contact with copper, so connections loosen, which can lead to arcing and fires.

Solution: Retrofit a dielectric wire nut approved for aluminum wire onto each copper/aluminum connection in light fixtures. These nuts have a special grease that stops corrosion while maintaining conductivity. Make sure any replacement switches and receptacles are labeled AL-compatible.

Tips to Save your Electricity Bill this Summer

Top 5 tips for cable management.

Cables, ugh! They bunch up like ramen noodles under your desk or behind your desk on the floor. I know many of you have your own special ways of dealing—or not dealing—with cables. Please indulge me, and check out these five tips for cable management.

  1. Tie them up: There are simple tips that can ease your wire management. You can keep cords together and use simple zip to tie them so they don’t splay out from tie. Velcro zip ties are handy if you move cords from one place to another and need to move always. By tying them up your wire will be much tidy and easy for handling. 
  2. Labeling: This tip will actually help everyone. When you look at your power strip, you can always remember which wall port belongs to which device. However a lot of plugs having the same color looks the same, so it will be easy for you when you label them so you don’t have to trace it back. You can use this tip in various things like the same thing goes for HDMI cables going to a TV.
  3. Hide those cables: It is also important that wire should look good and tidy. Therefore you can wrap them in foam insulation or a paper towel tube. Some more things will help you like a shoebox and other boxes can be used with some cutouts to bundle cables together out of sight. Wire basket will also be a good option to bundle them.
  4. Binder clips: Those who want that when they unplug the wire and leave on your desk, this tip will be very good from them. Instead of hoping they will not fall behind your desk. In this everyone can attach a binder clip to edge of your desk and run the cable through one of the wire parts you use to squeeze the clip.
  5. Wireless: Things are getting better and better day by day. Technologies are improving always as wifi and Bluetooth are replacing wires. This one won’t work for everything, but it’s becoming a viable replacement for cable equipment all the time, so might be worth reevaluating.

I hope you found these tips out of sight—like your cables!


Why Stranded wire is better than solid wire?

When we compare solid wire and stranded wire, Stranded wire are far more flexible compared to solid wire. It is more considered when you need a wire which has to be moved around often, for instance, like the wires in a robot arm. Apart from these, the solid wire is mostly used where there is no such movement like circuits on beadboard and etc.

While choosing the types of wiring for any electrical project you must focus on various important factors. Most factors depend on the kind of application you want and the amperage. Apart from that, you have to focus on the right gauge and the type of metal wire which will be highly suitable for your work. When it comes to choosing the right wire for your project, an expert will see the differences between the stranded wire and solid wire.

Where you can use the stranded wire?

Stranded wire is going to have many thin wires that are braided or twisted together to make one cohesive bunch of wires, while on the same side solid wire will be made up of one metalcore. Both wires are suitable for domestic and commercial usage but each wire and its strengths and weaknesses. The strengths and weaknesses will help you decide which wire will be suitable for your application. That is why the stranded wire is used for more intricate and sophisticated use like in circuit boards and electronic devices. The Solid wire, however, is typically used for all rugged-duty applications and outdoor uses where their wire are going to exposed to very adverse climates. While in the stranded wire are going to be well protected even though they may be twisted or bent while you use them to connect with electronic components.

There are various advantages of solid wire, the biggest advantages are the simplicity of use, durability, and costs. As the solid wire comprises of only one metal core, therefore the chances of its damages are very less. But the stranded wire will perform best when you use them for bending and twisting like making of the circuit. They are most often used for vehicular applications and for robotics. While on the same hand solid wire is of no use because they have no flexibility and strength to withstand such reshaping or frequent movements. When you are required for a lot of reshaping the stranded wires are the best option.

When it comes to cost, it is always necessary to see the costs which will be used in the long term. The solid wire will require less investment for the first time as compared to the more expensive stranded wire. But the stranded wire will last more whenever it comes to reshaping of wires and frequent alterations. The bare stranded copper wire gets made from electrolytic grade copper. Therefore you have to be alert while you choose a manufacturer which complies with global quality standards. 

The submersible cable

These cables are mostly used to work in marine environments. This wire has the capabilities of providing electrical power even in wet conditions. The rubber and plastic coating are the main reasons why it has been able to do so. This plastic coating allows the cables to withstand all liquid substances like oil, water or grease. Due to its robust mechanical and electrical properties of the wires are always protected from oil or water. Such cables can be found in single or multiple conductors. There are various shapes and sizes which are designed according to the usage. They are mostly used for pump motors. Other uses are for irrigation systems, Underground mining, and drilling works. When you buy these cables, you must focus on the manufacturer which can offer you quality products at affordable rates.


Which wire manufacturer is best for you?

Wire manufacturer is not similar to other manufacturers. These are basically dependent on various points like the sizes, prices, and Quality, all the above points play a very important role. As there are various types of manufacturers, Every manufacturer holds different types of specialties. You have to be clear about your requirement. Being specific would be easy for you to decide which manufacturer will be best for you.

Now, How will you decide about your requirement? 

Basically, you have to focus about 3 Major points:

  1. The design: It is always necessary to understand your requirement as the wire you are going to use are for new setup or for improvisation of your existing setup. If it is an improvisation then you must inform your supplier about when it is installed, what is the brand and quality. And if it is a new setup you must ask about quotes from different wire manufacturers, negotiate and the most important, that you check the quality and their ability to scale whenever you need extra.
  2. Technical Points: While considering the technical points you should focus on the power the cable needs to deliver, The voltage the wire will carry, grounding and the number of contact points. Try to collect all of this knowledge before, which will save your time and money. But don’t worry if you are not clear about the technicalities, the manufacturer has their specialists who will help you to determine and provide the perfect wire for you for every purpose.
  3. Quality Concerns: Always discuss with your manufacturer the purpose and where you are going to use the wire. Because copper has its amazing properties, it’s always the preferable material for wire manufacturers. Copper has the quality of corrosion-resistant, durable, can withstand heat, moisture, and other calamities. Although these are a general requirement. If you want and advance requirement above these then you must discuss your points with the manufacturer.

Manufacturer’s Certifications: Nowadays certifications are very important and it is important for everyone to see the certifications of the manufacturer. In today’s world, every manufacturer has its website and they are available online and always updated. Every manufacturer has a prominent corner in their website which displays their certifications. For Wire manufacturers, the most important certificate is the ISO (International Organisation for Standardization) which is recognized all over the world and applies to almost every industries. In respect of ISO, ISI certifications are also necessary which has the standard for Indian users and India industries. Both the certificates confirm that the products are of high-quality and meet all the safety measures that are required. These points are very important since you are talking about products that can cause fire and destroy both property and lives.


Tips to save your electricity bill this summer.

1- Use power strips. Did you know that electronics like your lamp or phone charger are still using power, even if your phone isn’t actually plugged in? Power sucks as these can vastly increase your power bill. Consolidate cords and save energy, plug them into a power strip, and turn them off when not in use.

2- Energy-efficient technology, invest in future savings plus sustainability. LED and fluorescent light bulbs are a great investment and easy change. They last a lot longer and use much less energy. Fluorescent tube lights and CFLs are five times more efficient than ordinary bulbs and thus save about 70% of electricity.

3- Air conditioners: Use your room air conditioner at 25°C and shade your home’s windows and walls which will reduce your electricity costs by as much as 40 percent.Use Fans which will allow air movement to cool the room.

4- Refrigerators: Keep refrigerators away from all sources of heat, including direct sunlight, the oven, and cooking range and allow enough space for continuous airflow around the refrigerator.

5- Microwave Ovens & Electric Kettles: Microwaves save energy by reducing cooking time. In fact, you can save up to 50 percent on your cooling energy costs by using a microwave instead of a regular oven, especially for small quantities of food. And if you are cooking more than 1 item, Place larger and thicker items outside. Use an electric kettle to heat water as it is more energy-efficient.

Electrical Safety Tips For This Monsoon

Electrical Safety tips For this Monsoon

Marked with regular rainfall, thunderstorms, high winds, and floods, the rainy season could see a lot of electrical accidents, especially since water is a good conductor of electricity.

However, that informs the need for us to be more alert while dealing with electrical appliances this monsoon.

Here are a few electrical safety tips you must need in this monsoon:
1. Avoid Flooded Areas:

Everyone is advised to stay indoors or to find the closest shelter in the event of rain or storm.  But if you have to go out, it would be wise to avoid flooded areas, especially those close to heavy electrical equipment.

2. Stay away from power lines during a Storm, Rain:

The human body is a ready conductor of electricity and as such,  It is advised that you stay at least 10 feet away from a power line and anything touching it. 

The proper way to move away from the line is to shuffle away with small steps, keeping your feet together and on the ground at all times. This way, it will minimize the potential for a strong electric shock.

3. Never leave Cut Wires astray:

In cases where you have wires on the floor or lying on the road in your area, it will be wise to either get a DisCo official to reconnect or safely tuck away the wires before the event of a rainstorm. 

These wires may cause severe electrical hazards if they come in contact with water (provided current is flowing through the wire).

4. Avoid outdoor electrical tasks during rainfall:

Avoid high altitude during rainfall, as that presents a real danger of being struck by lightning – especially when climbing poles. 

Never attempt electrical chores if you are not a trained engineer but if you have to, avoid doing this under the rain.

5. Take caution when close to Water:

Never touch anything electrical with wet hands or bare feet, always use caution when operating electrical appliances near water sources and all appliances.